DIY

Extended sole for do-it-yourself hand router

Hello, dear readers and DIY!
Small hand routers have a square sole that is relatively small. When processing edges with a freewheel cutter, as well as shaped cutters with thrust bearings, the cutter tends to tilt to the side. Moreover, it is simply not secure.
In this article, the author of the YouTube channel “JSK-koubou” will tell you how to make an extended sole for a hand router.
 Extended sole for DIY hand router This homemade product is quite simple to make, and can be repeated even in a home workshop.
Materials needed for homemade products.
– Acrylic sheet
– Double-sided tape
– Two-component epoxy glue, linseed oil, sandpaper.
Tools used by the author.
– Manual router
– Wood cutters
– Dremel
– Screwdriver
– Self-centering drills
– Wood drill bits with countersink
– Forstner drill bits
– Set of crowns
– Hand circular saw, guide for circular saw
– Japanese saw
– Orbital sander, vacuum vice
– Spring clamps
– Clamps
– Marking gage
– Screwdriver with bit set
– Tape measure, Swenson's square, marker, pencil.
Manufacturing process.
So, the material for the enlarged sole will be 8-mm acrylic sheet.
The author found a very old model of the LCD monitor, disassembling which, he took out an impressive acrylic plate. Such plates are found only in older models. Newer monitors have already begun to save a lot.
Extended sole for do-it-yourself hand router < a href = "https://usamodelkina.ru/uploads/posts/2021-06/1622853564_pdf-010.jpg" rel = "prettyPhoto"> Extended sole for DIY hand router Extended sole for do-it-yourself hand router < a href = "https://usamodelkina.ru/uploads/posts/2021-06/1622853555_pdf-018.jpg" rel = "prettyPhoto"> Extended sole for DIY hand router From this plate, the master cuts a strip with a width of 170 mm. To do this, he uses a circular saw and a homemade guide for it. The production of the latter was described in detail in the following article .
 Extended sole for DIY hand router Extended sole for do-it-yourself hand router < a href = "https://usamodelkina.ru/uploads/posts/2021-06/1622853579_pdf-031.jpg" rel = "prettyPhoto"> Extended sole for DIY hand router Extended sole for do-it-yourself hand router < a href = "https://usamodelkina.ru/uploads/posts/2021-06/1622853527_pdf-033.jpg" rel = "prettyPhoto"> Extended sole for DIY hand router Now you need to remove the standard sole from the base of the hand router by unscrewing the with a screwdriver four mounting screws.
 Extended sole for do-it-yourself hand router Extended sole for do-it-yourself hand router < a href = "https://usamodelkina.ru/uploads/posts/2021-06/1622853593_pdf-038.jpg" rel = "prettyPhoto"> Extended sole for DIY hand router The sole is applied to the narrow edge of the strip and aligned along the midline. Then the contour of the center hole for milling cutters is transferred to the workpiece.
Extended sole for hand router with own hands  Extended sole for DIY hand router Pressing the sole against the acrylic blank, the centers of the mounting holes are marked. Here the wizard uses a self-centering drill .
< img class = "aligncenter" alt = "Extended sole for hand router with own hands" src = "https://usamodelkina.ru/uploads/posts/2021-06/1622853554_pdf-048.jpg"/> Extended sole for do-it-yourself hand router Next , on the drilling machine the holes are drilled and countersinked for countersunk screws.
This operation can be performed without changing the tool (in one run) with a combination countersink drill .
Extended sole for hand router with own hands < a href = "https://usamodelkina.ru/uploads/posts/2021-06/1622853553_pdf-054.jpg" rel = "prettyPhoto"> Extended sole for DIY hand router Extended sole for DIY hand router < a href = "https://usamodelkina.ru/uploads/posts/2021-06/1622853528_pdf-059.jpg" rel = "prettyPhoto"> Extended sole for DIY hand router Extended sole for hand router with own hands The center hole is drilled with a crown .
< a href = "https://usamodelkina.ru/uploads/posts/2021-06/1622853526_pdf-064.jpg" rel = "prettyPhoto"> Extended sole for DIY hand router Extended sole for manual milling cutter with your own hands Recently, the master made a vacuum vice, and now uses them everywhere. How to make them is described in the next article .
So, just by connecting an air compressor, it reliably presses the workpiece to the vice.
Extended sole for hand router with own hands Extended sole for do-it-yourself hand router < a href = "https://usamodelkina.ru/uploads/posts/2021-06/1622853617_pdf-076.jpg" rel = "prettyPhoto"> Extended sole for DIY hand router Two extra corners are removed on the new sole. Here the author gets by with a Japanese saw .
Extended sole for do-it-yourself hand router < a href = "https://usamodelkina.ru/uploads/posts/2021-06/1622853561_pdf-084.jpg" rel = "prettyPhoto"> Extended sole for DIY hand router Extended sole for hand router with own hands Grinding edges and corner rounding are performed on an orbital sander.
Extended sole for hand router with own hands < a href = "https://usamodelkina.ru/uploads/posts/2021-06/1622853523_pdf-095.jpg" rel = "prettyPhoto"> Extended sole for DIY hand router It remains to drill a hole for attaching the handle, and countersink it from the underside of the sole.
< a href = "https://usamodelkina.ru/uploads/posts/2021-06/1622853602_pdf-097.jpg" rel = "prettyPhoto">Extended sole for do-it-yourself hand router < a href = "https://usamodelkina.ru/uploads/posts/2021-06/1622853526_pdf-102.jpg" rel = "prettyPhoto"> Extended sole for DIY hand router The master fixes too long screws in a vice, and cuts off part of the thread with an engraving machine … You can do with a regular hacksaw.
Extended sole for DIY hand router A small furniture handle is attached to the sole with a screw.
Extended sole for do-it-yourself hand router < a href = "https://usamodelkina.ru/uploads/posts/2021-06/1622853598_pdf-111.jpg" rel = "prettyPhoto"> Extended sole for do-it-yourself hand router Extended sole for hand router with own hands Basic the extended sole is ready, it can be fixed on the base of the router with screws.
Extended sole for do-it-yourself hand router < a href = "https://usamodelkina.ru/uploads/posts/2021-06/1622853549_pdf-123.jpg" rel = "prettyPhoto"> Extended sole for do-it-yourself hand router Extended sole for do-it-yourself hand router < a href = "https://usamodelkina.ru/uploads/posts/2021-06/1622853531_pdf-128.jpg" rel = "prettyPhoto"> Extended sole for DIY hand router bearing .
Even holding the platform with your hand, you can see that the width of the support is not enough, and the router falls to one side.
 Extended sole for DIY hand router Extended sole for do-it-yourself hand router < a href = "https://usamodelkina.ru/uploads/posts/2021-06/1622853546_pdf-137.jpg" rel = "prettyPhoto"> Extended sole for DIY hand router With the new sole, the situation is completely different – a kind of lever has appeared that makes it easy to control the position by pressing it with your hand .
Extended sole for hand router with own hands  Extended sole for DIY hand router Extended sole for hand router with own hands This project is not finished yet. The craftsman cuts another rectangular blank from 16 mm plywood. This will be a spacer to make certain types of work easier.
Two corners of the workpiece are cut with a Japanese saw at 45 degrees.
Extended sole for hand router with own hands Extended sole for do-it-yourself hand router < a href = "https://usamodelkina.ru/uploads/posts/2021-06/1622853624_pdf-158.jpg" rel = "prettyPhoto"> Extended sole for DIY hand router Extended sole for do-it-yourself hand router removed, and an overhead panel is fixed on it (on double-sided tape).
Extended sole for do-it-yourself hand router < a href = "https://usamodelkina.ru/uploads/posts/2021-06/1622853594_pdf-167.jpg" rel = "prettyPhoto">Extended sole for do-it-yourself hand router < a href = "https://usamodelkina.ru/uploads/posts/2021-06/1622853532_pdf-168.jpg" rel = "prettyPhoto"> Extended sole for DIY hand router Extended sole for hand router with own hands  Extended sole for DIY hand router Extended sole for hand router with own hands Two additional holes are drilled through both parts.
Extended sole for do-it-yourself hand router < a href = "https://usamodelkina.ru/uploads/posts/2021-06/1622853536_pdf-189.jpg" rel = "prettyPhoto"> Extended sole for DIY hand router Extended sole for hand router with own hands С on the bottom side of the plywood panel, holes are drilled for nuts m3.
Nuts are glued into the seats with two-component epoxy glue.
 Extended sole for DIY hand router Extended sole for hand router with own hands  Extended sole for DIY hand router The sole is screwed to the lining with a couple of screws.
Extended sole for DIY hand router Extended sole for do-it-yourself hand router < a href = "https://usamodelkina.ru/uploads/posts/2021-06/1622853634_pdf-205.jpg" rel = "prettyPhoto"> Extended sole for DIY hand router It remains to cut off the extra corner of the lining with a mill.
Extended sole for do-it-yourself hand router < a href = "https://usamodelkina.ru/uploads/posts/2021-06/1622853567_pdf-213.jpg" rel = "prettyPhoto"> Extended sole for DIY hand router Extended sole for do-it-yourself hand router < a href = "https://usamodelkina.ru/uploads/posts/2021-06/1622853590_pdf-217.jpg" rel = "prettyPhoto"> Extended sole for DIY hand router For tests, the author glues overhead strips to the edges of the test piece. As you can see, he deliberately took them with a greater width, and they protrude above the plane of the part.
 Extended sole for DIY hand router Extended sole for hand router with own hands < a href = "https://usamodelkina.ru/uploads/posts/2021-06/1622853625_pdf-229.jpg" rel = "prettyPhoto"> Extended sole for DIY hand router First, the cutter overhang is adjusted on a flat surface. Its lower cutting edge must be flush with the lower plane of the backing.
Extended sole for hand router with own hands Extended sole for do-it-yourself hand router < a href = "https://usamodelkina.ru/uploads/posts/2021-06/1622853560_pdf-234.jpg" rel = "prettyPhoto"> Extended sole for DIY hand router Using the new sole with an overlay, such protruding elements can be aligned with the plane. The same can be done with protruding dowels and tenons.
Extended sole for hand router with own hands  Extended sole for DIY hand router Extended sole for hand router with own hands Extended sole for hand router with own hands first corner, the remaining pair of overlays are glued, and the process is repeated.
Extended sole for hand router with own hands Extended sole for do-it-yourself hand router < a href = "https://usamodelkina.ru/uploads/posts/2021-06/1622853637_pdf-249.jpg" rel = "prettyPhoto"> Extended sole for DIY hand router Extended sole for hand router with own hands < a href = "https://usamodelkina.ru/uploads/posts/2021-06/1622853623_pdf-254.jpg" rel = "prettyPhoto"> Extended sole for DIY hand router As you can see, with correct adjustment, the surface of the part remains intact, and the pads are flush with it.
Extended sole for DIY hand router Extended sole for manual milling cutter with your own hands I thank the author for an easy way to make an extended sole for a manual router.
All good mood, good health, and interesting ideas!
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The author's video can be viewed here.

Source:

usamodelkina.ru

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