DIY

Simple guide for aligning edges with a router

Hello, dear readers and homemade products!
In the manufacture of a variety of joinery parts (furniture elements, cases, etc.), very often you need a flat edge plane along its entire length. This is usually “automatically” obtained when unfurling the material on a circular saw.
Despite the fact that a circular saw is one of the basic tools even for a small carpentry workshop, not all of you have one.
It takes up much less space. manual milling cutter, and the huge functionality of this device puts it in first place among the carpentry power tools.
In this article, Ivan, the author of the YouTube channel “Crazy Workshop”, will tell you how you can do without a circular saw, and perform such tasks using a hand milling cutter .
A simple guide for aligning edges with a router This project is very easy to manufacture and can be repeated in a small workshop.
Materials required for DIY.
– Sheet plywood
– Bolts, nuts, washers
– Bakelite wing nuts
– T-shaped rail, aluminum corner
– Joiner's and second glue, sandpaper.
Tools used by the author.
– Manual router
– T-shaped cutters
– Milling cutters with thrust bearing
– Screwdriver
– F-clamps
– Universal clamp for T-track
– Svenson's square – Tape measure, pencil.
Manufacturing process. So, as a guide a wide strip of 24 mm plywood will serve.
This part should have at least one long edge as flat as possible.
Also, with some design changes, you can use laminated chipboard or MDF with processed edges.
 A simple guide for aligning edges with a router Using a milling table with a rip fence and setting the T-cutter , the master makes a longitudinal T-shaped groove along the center line of the guide.
Of course, you can do without a milling table, using a manual router with a side stop.
 Simple guide for aligning edges with a router An L-shaped aluminum corner must be glued to the working edge of the guide. Here the author uses a two-component second glue. The first component is applied to the corner itself, and the hardener to the wooden part.
Simple guide for aligning edges with a router Simple guide for aligning edges with a router Corner tight pressed against the guide with F-clamps .
Simple guide for aligning edges with a router A simple guide for aligning edges with a router From the scraps of the same plywood, the master glued and cut out a couple of such C-shaped clamps. Oval bolt holes are made in the upper part of the pressure blocks. In fact, it is a simplified analogue of the universal T-track clamps .
The production of such clamps was described in detail in one of the articles .
Simple guide for aligning edges with a router Simple guide for aligning edges with a router Simple guide for aligning edges with a router The M8 bolt will serve as a clamping screw. Here it is better to choose a bolt with a head according to the width of the groove so that it does not rotate, or use a bolt with a T-shaped head.
All this will be screwed up with a wing nut .
Simple guide for aligning edges with a router Simple guide for aligning edges with a router Simple guide for aligning edges with a router So, the device is ready. The guide is located on the edge of the workbench with the notch up.
A part is laid out on the guide, processed with an edge towards the corner. As you can see, the edge is very curved at the moment.
Simple guide for aligning edges with a router Simple guide for aligning edges with a router Simple guide for aligning edges with a router Simple guide for aligning edges with a router Aligning the edge workpiece relative to the edge of the guide, the part is fixed with two clamps at the ends.
Simple guide for aligning edges with a router A simple guide for aligning edges with a router  Simple guide for aligning edges with a router The guide should be fixed on the workbench with a pair of clamps.
 A simple guide for aligning the edges with a router Now you need to install overrunning cutter (straight cutter with lower thrust bearing), and adjust its overhang so that the bearing touches only the surface of the aluminum corner.
A simple guide for aligning edges with a router A simple guide for aligning the edges with a router Everything is ready , you can process the edge of the workpiece.
Simple guide for aligning edges with a router Simple guide for aligning edges with a router Simple guide for aligning edges with a router After processing, the author applies the edge to the surface of the milling table – there are no gaps.
A simple guide for aligning edges with a router If the part is thin enough, then the excess material can be practically cut off with a router.
Simple guide for aligning edges with a router Simple guide for aligning edges with a router Simple guide for aligning edges with a router Simple guide for aligning edges with a router Simple guide for aligning edges with a router Simple guide for aligning edges with a router A simple guide for aligning edges with a router Thanks to the author for a simple guide that expands the functionality of a hand router.
As already mentioned, instead of plywood, you can use a strip of chipboard or MDF. However, in this case, you will have to mill the U-shaped groove, and fix the T-shaped guide in it.
 Simple guide for aligning edges with a router Good mood, good health, and interesting ideas to everyone!
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Copyright video can be viewed here.

Source:

usamodelkina.ru

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