DIY

We make replaceable insert rings for the milling table

Hello, dear readers and homemade products!
When working on a milling table, milling cutters of various diameters are often used. For the convenience of working with them, replaceable rings with different internal diameters are used.
In this article, the author of the YouTube channel “TehDoor” will tell you how to make such replaceable rings for a milling machine.
 Making replaceable insert rings for the milling table This homemade product is very simple to manufacture, and easily realizable in a small carpentry workshop.
Materials required for homemade products.
– Sheet plywood, OSB
– Self-tapping screws for wood, screws, nuts, sandpaper.
Tools used by the author.
– Manual router
– Mills with thrust bearing
– Screwdriver, drilling machine, belt sander
– Wood Drills with Countersink
– Forstner Drills
– Band Saw
– Metal F-Clamps
– Wrenches
– Screwdriver, Compass, Pencil, Long Tip Marker.
Process manufacturing.
So, sheet plywood will serve as the material for the manufacture of such rings. Circles of the same diameter as the seat on the table are marked on the plywood trim.
 We make replaceable insert rings for the milling table A recess is drawn in the center of each circle.
We make replaceable insert rings for the milling table Next the workpieces are roughly cut on a band saw with a small allowance from marking for further processing.
Instead of a band saw, you can use a larger diameter crown.
We make replaceable insert rings for the milling table < a href = "https://usamodelkina.ru/uploads/posts/2021-08/1629665066_rif-013.jpg" rel = "prettyPhoto"> We make replaceable insert rings for the milling table We make replaceable insert rings for the milling table В a through hole is drilled in the center of the discs and the mandrel. The same drill will serve as the axis for the disk.
 We make replaceable insert rings for the milling table Making replaceable insert rings for the milling table  We make replaceable insert rings for the milling table Making replaceable insert rings for the milling table The author made an analogue of a belt sander from a manual machine. The canvas in this case is located at an angle of 90 degrees to the table.
The mandrel with the workpiece is positioned so that the disc can be slid against the sanding belt. Thus, by rotating the disc, the wizard adjusts its size to the diameter of the bore.
We make replaceable insert rings for the milling table We make replaceable insert rings for the milling table First the disc will serve as a template and must be fitted very accurately. Any irregularities will be repeated on other details.
 We make replaceable insert rings for the milling table We make replaceable insert rings for the milling table Now the rest of the disks are attached to the template one by one on a screw with a nut.
We make replaceable insert rings for the milling table < a href = "https://usamodelkina.ru/uploads/posts/2021-08/1629665071_rif-039.jpg" rel = "prettyPhoto"> We make replaceable insert rings for the milling table Making replaceable insert rings for the milling table Installing on the milling cutter a cutter with a lower thrust bearing , excess material is removed from the workpieces.
 Making replaceable insert rings for the milling table We make replaceable insert rings for the milling table Now both disc planes are sanded on a tape machine.
We make replaceable insert rings for the milling table The author hastily assembled such a mandrel so that it was convenient to hold the workpiece on the table of the drilling machine.
We make replaceable insert rings for the milling table We make replaceable insert rings for the milling table Using Forstner drills, the author drills holes of the required diameters in the discs.
We make replaceable insert rings for the milling table < a href = "https://usamodelkina.ru/uploads/posts/2021-08/1629665074_rif-064.jpg" rel = "prettyPhoto"> We make replaceable insert rings for the milling table We make replaceable insert rings for the milling table Unscrew fastening screws, and having installed the disc in its place, the centers of the holes are marked on it with a marker with a long tip .
 Making replaceable insert rings for the milling table We make replaceable insert rings for the milling table  We make replaceable insert rings for the milling table A wood drill with a countersink makes holes for countersunk screws.
< img class = "aligncenter" alt = "We make replaceable insert rings for the milling table" src = "https://usamodelkina.ru/uploads/posts/2021-08/1629665076_rif-076.jpg"/> Making replaceable insert rings for the milling table Remains some hand sanding and the rings are ready. If desired, they can be additionally impregnated with linseed oil or varnished.
We make replaceable insert rings for the milling table As already mentioned, they will be mounted on countersunk screws. It is important to make sure that the screw heads do not protrude from the surface and do not cling to the part.
 We make replaceable insert rings for the milling table Making replaceable insert rings for the milling table  We make replaceable insert rings for the milling table If you are designing your milling table, or want to improve the existing one, I recommend paying attention to just such an insert plate with rings. Thanks to the author for the simple method of making adjustable supports.
Good mood, good health, and interesting ideas to everyone!
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The author's video can be viewed here.
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